Vertiv is seeking a Junior Plant Controller to join the Operations Finance team at the Ambernath Annex — IS & Switchgear Factory in Maharashtra, India. In this role, you will work closely with plant operations to own the numbers driving manufacturing performance, from tracking hourly rates to managing the factory P&L.
Position Overview
- Position: Junior Plant Controller
- Location: Ambernath Annex — IS & Switchgear Factory, Maharashtra, India
- Department: Operations Finance
- Reports To: Plant Controller – Ambernath Annex
- Experience: 3–4 Years
- Qualification: CMA (ICMAI) — Qualified
Responsibilities
- Factory P&L Ownership:
- Prepare and maintain the monthly Factory P&L for the Ambernath Annex — IS & Switchgear Factory
- Track fixed vs. variable costs, analyse deviations, and flag margin risks early
- Ensure timely and accurate monthly cost closure
- Hourly Rate Tracking & Analysis:
- Capture, compute, and monitor the plant hourly rate (cost per hour) on a monthly basis
- Analyse movement in hourly rates — volume-driven vs. cost-driven variances
- Present hourly rate trends and bridge analysis to plant leadership
- Plant KPIs & Operational Excellence:
- Own and report key plant KPIs — Efficiency %, Productivity %, Earned Hours, Conversion Cost per Hour
- Drive Plant Operational Excellence by partnering with operations to identify cost levers and track improvement actions
- Prepare monthly plant performance scorecards
- Productivity Savings:
- Track and validate productivity savings initiatives at the plant level
- Maintain a savings tracker with clear project-wise breakdowns and YTD impact
- Coordinate with operations and CI teams to quantify and sign off on realized savings
- PDSL (Promise Date Service Level) Analysis:
- Analyse PDSL Forecast v/s Actuals
- Identify gaps in understanding why PDSL was not met
- Rate Contracts & Vendor Rate Management:
- Review and track rate contracts for key plant services (labour, maintenance, logistics, consumables)
- Monitor vendor rates against benchmarks and flag deviations
- Support procurement finance in rate negotiations with cost data and spend analytics
- Headcount Analysis — Hired vs. Required:
- Maintain and report monthly Headcount Hired vs. Headcount Required for the plant (permanent + contract)
- Analyse manpower cost per unit and productivity per head
- Flag over/under-staffing and support workforce planning with data
- Budgeting, Forecasting & MIS:
- Support annual budgets and periodic rolling forecasts (4+8, 8+4) for plant costs
- Prepare plant-level MIS and flash reports
- Build bridge analysis — Actuals vs. Budget vs. Prior Year
- Oracle ERP Operations:
- Handle day-to-day plant accounting transactions in Oracle — JVs, cost uploads, accruals, reconciliations
- Ensure correct cost centre and account mapping
- Generate reports and extracts from Oracle for analysis
- Compliance & Standards:
- Ensure all plant accounting is in line with applicable Accounting Standards (Ind AS) and Cost Accounting Standards (CAS)
- Support internal/external audits with plant-level documentation
- Maintain strong internal controls over plant financial processes
Requirements
- Qualification: CMA (ICMAI) — Qualified
- Experience: 3–4 years in a manufacturing plant finance / plant controlling role
- Industry: Core manufacturing (mandatory) — preferably heavy engineering, electrical, or process industry
- Accounting Standards: Well-versed with Accounting Standards (Ind AS) and Cost Accounting Standards (CAS)
- Cost Accounting: Strong understanding of CAS, standard costing, variance analysis, absorption costing
- ERP: Hands-on Oracle ERP experience (GL, Costing, Inventory modules)
- Excel: Advanced skills (pivots, lookups, large data handling, dashboard-level MIS)
- Communication: Strong verbal and written communication skills with the ability to present confidently to plant leadership
- Candidate Profile:
- Comfortable on the shop floor, not just behind a desk
- Able to connect operational actions to financial outcomes
- Proactive in identifying issues prior to month-end
- Able to explain cost movements in simple terms to non-finance teams
- Takes ownership of numbers and drives action beyond standard reporting
Preferred Qualifications
- Exposure to Earned Hours methodology and conversion cost frameworks
- Experience working with intercompany (ICO) transactions or contract manufacturing setups
- Familiarity with CapEx tracking and project accounting
- Understanding of energy cost analysis and utility rate tracking
About Vertiv
Vertiv (NYSE: VRT) brings together hardware, software, analytics and ongoing services to enable its customers’ vital applications to run continuously, perform optimally and grow with their business needs. Vertiv solves the most
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